Product Integration & Assembly
Integrated Value-Added & Post-Moulding Operations
At PES, our capabilities extend far beyond standard injection moulding. We are fully equipped to add significant value to your components through a comprehensive suite of secondary and finishing operations, providing you with a streamlined, single-source manufacturing solution.
By integrating these complex processes immediately after the moulding cycle, we eliminate secondary handling costs and reduce your overall supply chain complexity:
Complex Component Assembly: Complete multi-part product assembly, mechanical fastening, and sub-assembly configuration.
Ultrasonic Welding: High-strength, permanent bonding of thermoplastic components without the need for external adhesives or fasteners.
Precision Printing & Branding: Durable surface marking, pad printing, and labelling options tailored to your branding or technical specifications.
Industrial Painting & Coating: Specialised surface finishing, protective coatings, and aesthetic painting solutions required by your design parameters.
Smart Automation & Process Optimisation
It often makes logistical and commercial sense for us to add value to your products while they are already being handled within our facility. Our engineering team actively looks to optimise these workflows to deliver the best possible unit economics.
Custom Automation Engineering: We design and implement automated assembly and finishing cells wherever the commercial scale and production volumes warrant it, maximising consistency and throughput.
Tailored Solutions: We adapt our post-moulding processes entirely to your operational requirements—whatever technical finishing or secondary operations your product demands, we can support you.
Rigorous Quality Assurance: Every value-added step is fully integrated into our standard quality inspection frameworks, ensuring your completed assemblies arrive defect-free.
Streamline Your Manufacturing Supply Chain
Consolidating your injection moulding and secondary assembly under one roof reduces lead times, cuts transit risks, and lowers total cost. The technical team at PES is ready to design a turnkey production process for your next project.
PES are always happy to add value to products and have capabilities in complex assembly, printing, ultrasonic welding, painting and various other operations required by our customers. It often makes sense for us to add value to products when we are handling them anyway and we’re always willing to support customers in this way and look to automate processes wherever possible and where the commercial considerations warrant it. Whatever you need, we can support you.