Case Study #1
Imagine a world without waste ReBorn® products are all made in the UK from local waste materials and are ‘circular by design’. This means that they can be recycled at end of life, resulting in lower carbon emissions, less landfill and support for the local economy.
Mission: ReBorn® Homewares aims to transform the sustainability of the global homeware industry by offering stylish, eco-friendly alternatives to products typically made from virgin materials and imported from overseas
Believing in this approach holistically PES were both engaged in this strategy as well as having the ability to account for the carbon saving, primarily due to our EMS 14001 strategy
This in turn results in a product which…
What PES did with 
- Carried out detailed DFM on products & materials.
- Designed & manufactured efficient mould tools.
- Ensured parts were designed with end-of-life recycling in mind.
- Trailed and optimised waste material from post industrial, post consumer waste, lab consumable recyclate and from recovered fishing nets amongst other discarded materials
- Moulded in our UK facility here in Melksham significantly reducing shipping, transit time, cost and carbon footprint.
Case Study #2
For People and Planet: Owning an electric motorcycle saves your pocket and the planet in the long run. A Maeving is easy to maintain, cheap to service and helps to keep our cities quieter and cleaner.
A Maeving motorcycle is a unique marriage between classic British engineering and the finest electrical advancements. Breath-taking machines that balance raw appeal with tomorrow’s technology
All moulded parts: Have been developed and manufactured at PES for the Maeving range of motorcycles.
A Maeving motorcycle is a unique marriage between classic British engineering and the finest electrical advancements. Breath-taking machines that balance raw appeal with tomorrow’s technology.
What PES did with 
- As part of the future of the planet electrification is an important direction that PES believe in
- The part DFM considered materials for recycling at end of use and where practicable to use recycled content it was agreed and done
- We designed and manufactured the tool and mould the parts here in the UK at Melksham with process efficient equipment.
Case Study #3
Seaweed forever There are forests below the sea that are very dear to us. Seaweed grows quickly, and needs no freshwater, land or fertiliser. It captures carbon and makes the surrounding waters less acidic.
Beyond this, seaweed is abundantly available and has near-magical material properties. In the quest to heal our ecosystems and food chains from the waste of plastic packaging, it is the perfect companion species and an integral partner to our solutions.
A better way to scoop biodegradable ice cream spoons made from seaweed Most ice cream spoons come with a problem. Plastic spoons – now banned under the Single Use Plastic Directive – pollute for centuries. Wooden or bamboo spoons leave a bad taste. Even many so-called biodegradable spoons contain hidden plastics or toxic coatings.
Notpla’s seaweed-based compostable spoons are different – designed to disappear naturally, with no plastic, no PFAS, and no compromise on performance. Our patented technology means you can now have strong, smooth, and completely plastic-free cutlery that doesn’t splinter or go soggy.
What PES did with 
- When industry bodies turn their back on moulding seaweed, PES welcomed the concept.
- Working with Notpla formulation team and our in-house moulding subject matter experts with the backing of IUK, PES were able to invent the process to mould through many DoE trials and formulation changes.
- PES tooled and mould the ice cream spoons.
Case Study #4
Innovation, Quality and Assurance: To ensure every sample is collected and transported in its optimum condition, enabling the most accurate and reliable results; because results matter.
With over 7 decades of history, innovation and product knowledge and customer support, mwe has been leading the pre-analytics market with UK manufactured swabs, specimen collection media and lab consumables, mwe is an established organisation with a global presence in over 120 countries..
PES delivered the 48-im cap and vial product from concept to production volume. With stringent quality checks to ensure all products made for mwe meet the necessary quality and safety requirements. Ramping the initial volumes of 250k per week to 1,500k per week, this was done by introducing a 24/7 manufacturing strategy in order to facilitate the production needs.
This entire process was successfully implemented in record time (10 weeks) to help mwe scale up in a very short timeframe. This allowed mwe to supply the NHS with sample collection kits during the COVID outbreak. Not only was it done at breakneck speed, but it has also become the gold standard.
What PES did with
- Responsible for part design.
- Injection Mould Tool design and management.
- Tooling logistics.
- Part qualification and ongoing stringent quality checks.
- Highly competitive on cost.
Why choose PES?
Your Trusted Partner in Plastic Engineering
At PES, we bring over a century of combined expertise in plastic injection moulding, tooling, and assembly. Delivering high-quality, economical solutions tailored to your business needs.
Specialist Team
Our experienced professionals bring deep knowledge across tooling, moulding, and product design. We manage entire lifecycles, from concept to commercialisation.
Tailored Solutions
We don’t just manufacture, we solve problems. Every project is approached uniquely to deliver the most cost-effective, efficient result.
Cross-Sector Experience
Serving clients in medical, transport, electronics, white goods, cosmetics, packaging, automotive, and more.
End-to-End Services
From design for manufacture (DFM) and tooling to value-added operations such as ultrasonic welding, printing, and assembly.
Quality-Centric
ISO-aligned, data-driven quality systems. Using tools such as FMEA, control charts and real-time monitoring, we embed quality at every stage of our business.